YKK PAINT LINE INSTALLED WITH
ROXIDIZER® TECHNOLOGY

 

YKK AP America Inc. selected Tellkamp Systems to furnish and install their new paint line in Dublin, Georgia. The horizontal system for painting aluminum extrusions includes a Roxidizer® Model 15 regenerative thermal oxidizer. The Roxidizer is used to destroy VOC’s from paint solvents as required by Georgia’s Environmental Protection Division.

Roxidizer® Technology

Tellkamp Systems engineered the line using patented Roxidizer Technology. Exhaust air volume is cut dramatically by recirculating the automatic booths and counterflowing manual touchup booths back to the automatics (see table).

AIR VOLUME REDUCTION (CFM)
 
Standard
Design
Roxidizer®
Technology
Automatic Booths
61,400
8,500
Manual Bootths
38,550
0
Flash Tunnels
0
2,500
Bake Oven
2,200
2,200
Total Exhaust
102,150
13,200

With Roxidizer® Technology exhaust air volume is less than one-seventh that of a standard design. This slashes the size and cost of the Roxidizer® required. In addition, fuel costs are much lower because the solvent laden air is more concentrated.

The simplified layout below shows the six spray booths and the flash tunnel used to prevent fugitive emissions prior to curing.

Experience in air volume reduction is one reason YKK chose Tellkamp Systems, Inc. For example, filter experience is needed to obtain defect-free parts when recirculating Tellkamp Systems’ auto-advance rollup filter efficiently filters recirculating air and maintains constant air flow in the booths (see sketch below).

ROXIDIZER® UPDATES

Pittsburgh Office Opens

Tellkamp Systems now has an office for Midwest and East Coast sales and service. Mr. Tim Rowe heads the office at 150 Dinwiddie Drive, New Kensington, PA 15068. He can be reached at (412) 798-9760 or (412) 798-9775 FAX.

Consultant Installs Unit

Turner Engineering of Dallas, Texas completed successful startup and testing off a Roxidizer® Model 15 at the Quality Cabinets Division of Texwood Industries. The Roxidizer® destroys paint fumes from their wood finishing operations. More frequent use of consultants is expected as local air pollution regulations grow more complex and a wider group of lower VOC emitting companies need controls.


Experience and safety go hand in hand. For added safety, Tellkamp Systems backs up the usual air flow switches with an online LEL analyzer, which will shutdown painting if an abnormally high solvent fume concentration exists.

Overall, YKK has a world class paint system. IT was made possible by integrating Roxidizer® Technology with Tellkamp Systems’ 20 years of experience in custom finishing systems.

ABB Places Order

ABB Paint Finishing of Troy, Michigan has purchased a Roxidizer Model 20 for integration into paint system modifications at Lacks Industries Inc. Raleigh Street plant in Grand Rapids, Michigan.

FORE MORE INFORMATION

If you need more information regarding Roxidizer® Technology please give us a call. For the answer to VOC problems from permits to control equipment, call Tellkamp Systems, Inc.

 

15523 Carmenita Road ¤ Santa Fe Springs, CA 90670–5609 ¤ USA
Phone: (562) 802-1621 ¤ Fax: (562) 802-1303 ¤ E-mail: tellkamp@earthlink.net
Web Site: http://www.tellkamp.com